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Total Engineering
Powder Processing
Machinery & Equipment



Powder is used in a vast range of fields, including foods, chemicals, pharmaceuticals, metals, ceramics and electronics. Treatment and highly accurate processing of powders is thus a key to competitiveness. Drawing on technology accumulated over many years by Nisshin Flour Milling Co.,Ltd.Nisshin Engineering has engaged in continuous development of powder handling machinery. The Company designs and manufactures equipment and systems adaptable to powder characteristics, from particle size controlling equipment (for grinding, classification, etc.) to powder handling machinery (for feeding, mixing, transporting, packing, etc.).
Nisshin Engineering's dedication, along with its extensive knowledge of powder characteristics, has made it second to none in the world in this key area.

 
Extremely accurate fine processing Pulverizing, classifying, mixing, and transporting.
   

Current Jet
Super Hybrid Mill
Super Rotor

The Current Jet pulverizes new raw materials at a micron order level without the introduction of foreign contamination. The Super Hybrid Mill incorporates both a pulverizer and a classifier, enabling the manufacture of submicron powder. The Super Rotor produces plastic powder for toners, etc. at a low operating cost.
 

Turbo Classifier
Hi-X 		 

The Turbo Classifier, a high-precision air classifier, was the first machine in the world to enable submicron classifying.

By tilting round containers, mixing is performed highly accurately and quickly by the Hi-X, a mixer that realizes powder surface enhancement.
   

FeedCon-µ
Super Dense Flow

Dispa-µR

The FeedCon-µ is a powder feeder that enables a constant, smooth feeding at an extremely low feed rate, even for very sticky powders. The Super Dense Flow is a high-density pneumatic transportation system that transports powders without damaging the granules, while preventing abrasion of piping. The Dispa-µR is widely used for the distribution of spacer used in LCDs.
 

Both the Turbo Classifier and the Super Hybrid Mill were awarded the "Ten Most Distinguished New Products Award" by the Nikkan Kogyo Newspaper, while the Dispa-µR garnered the "New Excellent Products and Services Award," presented by the Nikkei Newspaper.


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Air Classifier : TURBO-CLASSIFIER Specifications

Type Cut Size (micron)   Troughput Rotor Speed Air Flor Rate Motor Weight
  Fine Rotor Coarse Rotor (kg/h) (rotation/m) (m3/min) (kw) (kg)
TC-15NS 0.5-20 2-100 10 700-11500 1-2 1.5, 2.2 400
TC-25NS 0.8-30 2-100 50 500-7000 4-10 2.2, 10 750
TC-40II 1-50 3-150 200 300-4000 10-25 3.7-7.5 700
TC-60II 2-50 5-150 100 300-3000 30-60 7.5-15 1000
TC-100II 2-50 5-150 4000 300-2000 60-120 22-37 2500
TC-100IV 2-50 5-150 8000 300-2000 120-240 45-90 5000

* TC-15NS, TC-25NS include blower and other peripherals.

TURBO-CLASSIFIER Examples

 
Raw Material TC models Throuhput (kg/h) Raw Material Size   Product Size  
      D50 (micron) D90 (micron) D50 (micron) D90 (micron)
Toner TC-15NS 2 9 15 10 15
Cement TC-100II 4000 13 37 5.5 10
Calcium Carbonate TC-100II 3000 5 10 3 7
Calcium Carbonate TC-100II 1000 5 10 2 5
Silicon Dioxide TC-60II 1000 75 200 22 37
Zircon Flour TC-25NS 20 12 27 3.5 7
PVC TC-100II 2000 90 200 25 60
Glass TC-100II 2000 90 200 25 60
Nickel TC-25NS 100 10 25 5 12
Carbon TC-40II 100 20 40 10 25
Li-Co ceramics TC-40II 200 15 35 10 20
Solder TC-25-Nitrogen 50 9 24 10 25
Aluminum Oxide TC-15NS 2 2 5 0.5 1

Mechanical Rotor Mill: Super Rotor Specifications

Type Throughput Max. Revolution Air Volume Motor Dimensions Weight
  (kg/h) (rotation/min) (m3/min) (kw) W*D*H (mm) (kg)
SR-15 1-5 15000 0.5-3 3.7 850*400*480 165
SR-25 10-75 12000 4-8 11 1295*835*845 300
SR-50 25-150 5500 8-20 30 2090*1160*1340 1500
SR-75 50-300 3500 15-30 55 2870*1430*1613 3500

Super Rotor Examples

Raw Material SR models Throuhput (kg/h) Raw Material Size   Product Size  
      D50 (micron) D100 (micron) D50 (micron) D100 (micron)
Ion Exchange Resin SR-15 2.0   1200 9.6 40.3
Black Toner SR-25 10.0   2000 6.9 18.9
Hard Carbon SR-25WC 10.0 26 88 9.8 26.2
Activated Carbon SR-25WC 50.0   500 29.6 104
Wheat Flour SR-25C 50.0 63.1 209 16.5 88
Epoexy Powder Coating SR-25+TC-40 120.0   20000 19 62
Color Toner SR-15+TC-15 2.0   2000 8.9 20
Black Toner SR-75+TC-40 95.0   2000 7.9 16

Air Jet Mill (Fluid Energy Mill): Current Jet Specifications

Type Throughput Ratio Air Volume Compressor Dimensions
    (m3/min) (kw) W*D*H (mm)
CJ-2.5 0.1 0.2 1.5 80*120*170
CJ-10 0.4 0.8 7.5 300*212*270
CJ-25 1 2.0 15 450*312*343
CJ-50 2 3.7 22 521*227*759
CJ-75 3 5.1 45 550*300*760
CJ-100 4 7.0 55 588*331*789

Current Jet Examples

Raw Material CJ models Throuhput (kg/h) Raw Material Size   Product Size  
      D50 (micron) D100 (micron) D50 (micron) D100 (micron)
Carbon CJ-10 1.0 155 704 3.2 7.8
Glass CJ-10CB 3.0   1000 10 350
Calcium Carbonate CJ-25 10.0   1000 7.1 74
Organic Chemicals CJ-50 60.0 22.6 148 8 62.2
Phenol Resin CJ-75 27.0 25.1 74 5.6 14.9
Acrylic Powder Coating CJ-10+TC-15 2.0   2000 17.6 32
Glass CJ-50+TC-40 15.0 14.3 248 9.1 44

Vertical Roller Mill: Super Hybrid Mill Specifications

Type Throughput * Max. Revolution Air Volume * Motor
  (kg/h) (rotation/min) (m3/min) (kw)
SH-75 -4 12000 1-2 1.5
SH-150 -15 7000 4-10 2.2
SH-600 -400 2000 60-120 22-37
SH-800 -800 1500 120-240 45-90
* Air classifier

Super Hybrid Mill Examples

Raw Material SH models Throuhput (kg/h) Raw Material Size   Product Size  
      D50 (micron) D100 (micron) D50 (micron) D100 (micron)
Aluminum-Chromium SH-150 2.5 19.4 104 2.97 6.54
Sand SH-150 3.5   5000 1.57 5.5
Calcium Carbonate SH-150 2.0 20.1 88 1 3.8
Calcium Carbonate SH-600 50.0 5 88 1.25 6.54